Smart Maintenance

MODULE DEVELOPED BY INGENJÖR4.0

Introduction to Smart Maintenance

Start date
2025-03-03

Time commitment
Approx. 4 hours per week over
5 weeks (20 hours in total)

Please note
A minimum of 10 participants is required
for the module to start.

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This module enables you to develop the future of maintenance in your factory!

To enable failure-free and resilient production systems, industry and academia jointly developed the concept of Smart Maintenance to provide clarity and requirements on maintenance in digitalized manufacturing. Smart Maintenance is defined as “an organizational design for maintenance in digitalized manufacturing” and consists of four core dimensions: data-driven decision-making; human capital resource; internal integration; and external integration. The insights gathered from hundreds of Swedish manufacturing plants have revealed that a high level of Smart Maintenance is necessary (critical, essential) for achieving a high level of maintenance performance!


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The schedule

Starting date: 2025-03-03

March 4, 1:00 PM - 2:00 PM CET — 1st Webinar

March 11, 1:00 PM - 2:00 PM CET — 2nd Webinar

March 25, 1:00 PM - 2:00 PM CET — 3rd Webinar

April 1, 1:00 PM - 2:00 PM CEST — 4th Webinar

Learning objectives

Explain the concept of Smart Maintenance.
Distinguish between the four core dimensions of Smart Maintenance: data-driven decision-making, human capital resource, internal integration, and external integration.
Analyse contextual factors and expected effects of Smart Maintenance.
Assess the level of Smart Maintenance in a given factory.
Recommend actions and develop strategies to increase the level of Smart Maintenance in a given factory.


Module structure

The module is a mixture of self-study, webinars, and cross-company exercises.

Targeted participants

  • Industrial practitioners: Managers, Engineers, and Technicians within Maintenance, Reliability, and Production.

 

Content

1. Module introduction (60 mins)
  • Welcome! (10 mins)
  • Learning objectives and module structure (5 mins)
  • How to interact with the teachers (5 mins)
  • Exercise – what are your expectations? (10 mins)
  • Webinar – Kick off (30 mins)
2. The Smart Maintenance Concept (130 mins)
  • Introduction and learning objectives (5 mins)
  • Video – Smart Maintenance (15 mins)
  • Text and audio: Smart Maintenance (15 mins)
  • Quiz – Smart Maintenance dimensions (30 mins)
  • Reflect – Current state in your organization (60 mins)
  • Summary (5 mins)
3. Data-Driven Decision-Making and Human Capital Resource (220 mins)
  • Introduction and learning objectives (5 mins)
  • Webinar – Learning Team Workshop (60 mins)
  • Video – Data-driven decision-making (15 mins)
  • Text and audio – Data-driven decision-making (15 mins)
  • Video – Human capital resource (15 mins)
  • Text and audio: Human capital resource (15 mins)
  • Quiz – Data-driven decision-making and human capital resource (30
    mins)
  • Reflect – Application areas and future skills (60 mins)
  • Summary (5 mins)
4. Internal and External Integration (160 mins)
  • Introduction and learning objectives (5 mins)
  • Video – Internal integration (15 mins)
  • Text and audio: Internal integration (15 mins)
  • Video – External integration (15 mins)
  • Text and audio: External integration (15 mins)
  • Quiz – Integrative Devices (30 mins)
  • Reflect – Integrative Devices (60 mins)
  • Summary (5 mins)
5. Context, Effects, Assessment and Strategy (220 mins)
  • Introduction and learning objectives (5 mins)
  • Webinar – Q&A Session (60 mins)
  • Video – Effects and contextual factors (15 mins)
  • Text and audio: Effects and contextual factors (15 mins)
  • Video – Smart Maintenance Assessment (SMASh) (15 mins)
  • Text and audio: SMASh and implementation (15 mins)
  • Reflect – Implementation challenges (60 mins)
  • Quiz – Effects and contextual factors (30 mins)
  • Summary (5 mins)
6. Practical case (315 mins)
  • Introduction and learning objectives (5 mins)
  • Webinar – Learning Team Workshop (60 mins)
  • Video – Smart Maintenance strategy (10 mins)
  • Exercise Smart Maintenance strategy (180 mins)
  • Case 1: Continuous manufacturing (20 mins)
  • Case 2: Discrete manufacturing (20 mins)
  • Case hand-in (15 mins)
  • Summary (5 mins)
7. Wrapping up (30 mins)
  • Next steps (5 mins)
  • Wrapping up (25 mins)
  • Module Experience
  • Survey
  • Certificate

 

Time commitment

To complete this module, the participant is expected to schedule approximately 4 hours per week over 5 weeks (20 hours in total).

Important
Please note that a minimum of 10 participants is required for the module to start.

After applying to the program, please secure dates in your calendar to be able to join planned webinars and assure time available required for learning.

Partners

 chalmers-university-technology KTH-logo